Construction and Materials
Rocky Mountain Hardware is renowned for its commitment to crafting exquisite hardware solutions that blend timeless design with exceptional durability. Their product lines, encompassing both Kitchen & Bath Accessories and Architectural Hardware, are characterized by a dedication to using premium materials and employing time-honored manufacturing techniques.
At the core of Rocky Mountain Hardware's construction philosophy is the use of solid, cast bronze. This material is chosen for its inherent strength, resistance to corrosion, and its ability to develop a rich patina over time, enhancing the character of the hardware with age. Each piece is meticulously cast using the "lost-wax" casting method, a process that has been utilized for centuries to create intricate and detailed forms. This traditional technique allows for a level of craftsmanship and precision that is difficult to achieve with modern manufacturing processes, resulting in hardware that is both beautiful and robust.
The process begins with the creation of a wax model, which is then encased in a ceramic shell. Once the shell hardens, the wax is melted out, leaving a hollow cavity in the precise shape of the desired hardware. Molten bronze is then poured into this cavity. As the bronze cools and solidifies, the ceramic shell is broken away, revealing the cast metal component. This method ensures that every piece, from the smallest cabinet knob to the largest door handle, possesses a unique quality and a substantial feel.
Following the casting process, the hardware undergoes a series of finishing steps. These often include hand-finishing techniques to refine surfaces, highlight details, and prepare the piece for its final patina. Rocky Mountain Hardware offers a variety of finishes, each achieved through specific treatments applied to the bronze. These finishes are not merely cosmetic; they are integral to the longevity and aesthetic appeal of the hardware.
Key materials and construction elements include:
- Primary Material: Solid Cast Bronze. Chosen for its exceptional durability, corrosion resistance, and ability to age gracefully.
- Manufacturing Process: Lost-Wax Casting. A traditional and precise method used to create detailed and robust hardware components.
- Finishing: Hand-applied finishes designed to enhance the natural beauty of the bronze and provide a durable surface.